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Mist Collection

Home - Mist, Dust & Smoke Collection


Airflow Systems

For more than two decades, Airflow Systems, Inc. has been meeting industrial air filtration needs. Whether it's dust collection, mist collection, fume extraction, or vehicle exhaust removal, Airflow Systems is leading the way with cutting-edge engineering and precision manufacture, providing better solutions, every day.

Dust Collectors - Dry shop pollutants are a major cause of increased equipment and facility maintenance costs. The Airflow Systems full line of cartridge filter dust collectors and media filter, dust collection systems effectively capture welding smoke, fumes, dust, and other airborne contaminants before they reach open work areas. The Airflow Systems industrial dust collectors product line includes portable units for single-station dust collection applications and multi-station dust collectors up to 6900 CFM.

Airflow Systems
Mist Collectors - The Airflow Systems series of MistPak® mist collectors, with the MistPlus® Contaminant Management System, introduces proprietary barrier-type media into the air flow path collecting and removing oil mist and dry contaminant without compromising operating efficiency. The full line of Airflow Systems oil mist collectors deliver over 95% filtration efficiency while reducing operating costs, and extending filter life and maintenance cycles.

Air Cleaners - The Airflow Systems line of high-efficiency air cleaners remove annoying smoke, odors, dust, and dirt from offices, break rooms, cafeterias, and computer rooms. These air cleaning units can be conveniently concealed above ceilings. The non-electrostatic design of these air cleaners eliminates the problem of snapping and popping common with old-fashioned electrostatic models. Washable pre-filters, a primary box filter, and optional HEPA after-filters combine to provide 99.97% filtration efficiency at noise levels as low as 55 dBa.


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KUBE - The Kube series mist collector has been designed for use on all machine tools using emulsified or oil based cooling lubricants. The product range consists of 6 different models ranging from 117 scfm up to 1,471 scfm (200 M3/hr up to 1,500 M3/hr) evacuation capacity, to suit most machine tools involved. All KUBE series mist collector models can be fitted with a post-filter at any time. This flexibility allows for the KUBE mist collector to grow with your needs and not be easily obsolete. The KUBE mist collectors can also be supplied (on request) complete with installation kits which include supports, stands, hose, clamps, fixing plates, etc.

The mist laden air is evacuated from the machine tool by the negative pressure created by our special turbine impeller. The air enters the KUBE and droplets are removed by the droplet separator. The air then passes through a replaceable coalescing type pre-filter and a large pleated cellulose filter cartridge which has a very large surface area for low pressure drop and long life. The dual combination of dynamic elimination and static filtration ensures a high level of performance equal to 98% removal. With the addition of the optional post filter we are able to increase the performance of the filtration system to 99.997% efficiency.
Micronfilter KUBE


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Micronfilter

MICROIL - The Microil series centrifugal mist collector has been designed for use on all machine tools using emulsified or oil based cooling lubricants. The product range consists of two basic models fitted with different turbine blades and motor horsepowers to provide a good overall choice (up to 7 different combinations) of evacuation capacity, to suit most machine tools involved. All Microil mist collector models can be fitted with pre- and post-filters at any time. This flexibility allows for the Microil mist collector to grow with your needs and not be easily obsolete. The Microil mist collectors can also be supplied (on request) complete with installation kits which include supports, stands, hose, clamps, fixing plates, etc.

Micronfilter
The mist laden air is evacuated from the machine tool by the negative pressure created by our special backwardly curved turbine impeller. The air enters the vacuum casing at a high tangential speed caused by the powerful centrifugal turbine. A coalescent action takes place where the small micro-particles of mist form together into larger droplets. The droplets, now in a liquid state are recovered and flow out the drainage pipe back to the coolant sump. The air then passes to the second filtration stage, which consists of a replaceable coalescing type pre-filter and a large pleated cellulose filter cartridge which has a very large surface area for low pressure drop and long life. The dual combination of dynamic elimination and static filtration ensures a high level of performance equal to 98% removal. With the addition of the optional post filter we are able to increase the performance of the filtration system to 99.997% efficiency.


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ECOTECH - The EcoTech Mist Eliminator series mist collectors have been designed for use on all machine tools using emulsified or oil based cooling lubricants. The product range consists of four basic models to provide from 1,177 scfm - 4,706 scfm (2,000 - 8,000 m3/H) of evacuation capacity. The EcoTech models are a good choice when a shop requires one mist collector for multiple machines or a central/entire shop approach. All EcoTech mist collector models can be fitted with after filters at any time. EcoTech Mist Eliminator


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ELEKTRA - Electrostatic Mist Collector

MAXIMUM EFFICIENCY

High performance filtration efficiency of particles between 10 and 0.01 microns in size. EXCELLENT for SMOKE applications.


QUIET OPERATION

Due to the open cell design of the Elektra Electrostatic Mist Collector, this equipment can be used in any environment operating at less than 76 dBa.

Micronfilter Elektra

OPTIONS

Depending on the application, the ELEKTRA Electrostatic Mist Collector can be equipped with vibration eliminators, remote mounted switch, manual fan control and a soundproof fan discharge box to further reduce noise.

The ELEKTRA Electrostatic Mist Collector series mist collectors have been designed for use on all machine tools using oil based coolants or lubricants. The product range consists of four basic models to provide from 235 scfm - 941 scfm (400 - 1,600 m3/H) of evacuation capacity. The ELEKTRA Electrostatic Mist Collector models are a good choice when a shop requires heavy smoke removal from aggressive cutting applications.



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PERMATRON - 3-D Bonnet Fan Guard Style Air Filters

Protect equipment motors, workers and products from harmful dust and contaminants with bonnet style equipment protection air filters. Available in 3-dimensional styles for use on circular fan guards, ventilation exhausts or air intake openings to prevent possible contamination from dust, dirt, thread, lint and fibers. These fan filters contain 1 layer of washable electrostatic polypropylene media is custom sewn with elastic cloth binding to fit over any sized fan guard grill or forced air ventilation opening. Approximately 1/8" thick, bonnet can be made in any size diameter . Black polypropylene media is UV protected and can be used for outdoor applications. White polypropylene media is FDA approved for food processing applications and works well to meet AIB Food Safety audit and inspection dust collection & filtering device requirements. Additional media (non-woven polyester or foam) can be added to the filter configurations to increase arrestance efficiencies. Pull tabs and drawstrings can be added for easy access or velcro closures for wrap around style filter. 5 styles are available:

  • BONNET - Circular Frontside of Fan Guard
  • FANGUARD - Circular Backside of Fan Guard Air Intake
  • VENTCAP - Square or Rectangular Wall Vents
  • SOCK - Drop Down Ceiling Vents or Rooftop Exhausts
  • FANSHROUD - Circular Backside of Fan Guard Air Intake (disposable polyester)
  • DIFFUSER - Metal Grid System Ceiling Air Diffuser Filter Screens
Standard 5 year warranty (extended warranty available upon request).
Permatron 3-D Bonnet Fan Guard Style Air Filters



PERMATRON - Rigid Frame Air Inatake Filter Model R

Permatron custom air filters developed and patented Prevent® Equipment Protection Filters as a primary pre-filtration defense to help prevent the damage and extensive maintenance that large volumes of debris can cause.

Custom designed and manufactured to fit any sized air intake, the PreVent® Model R filter is constructed of three-dimensional electrostatic media and encased in a 1/8"-3/8" rigid galvanized steel frame. Model R1 contains 1 layer of media and Model R2 contains 2 layers of media.

The woven black polypropylene media is heat stabilized, and will not shed fibers, absorb moisture or promote bacterial growth. The additional benefit of the media's inherent electrostatic charge is higher particle arrestance efficiency and enhanced ability to capture and hold smaller particles.

Designed for strength and durability, the PreVent® equipment protection filter is UV protected, and stands up to extreme outdoor or indoor exposure, corrosive chemicals, high velocity air flow, as well as industrial cleaning and maintenance handling.

Custom Air Filters - PreVent® from Permatron

Custom made to the exact perimeter of the air intake, PreVent® has a variety of design features which allow filters to be attached easily and securely. Model R filters can be attached via filter racks, brackets, sheet metal screws, or magnets to steel cabinets. Mounting bracket options include a Z bracket riveted on the backside of one Model R filter, allowing two Model R filters to be installed side by side or a Snap fastener screwed into the metal housing cabinet.

Model R filters over 1,000 square inches are not recommended and are not warrantied by Permatron, as they are too easily damaged in handling. Wire reinforcement is included in filters 650 square inches and up. The filter's frame can be converted to ½" or 1" by adding a "C" frame. Stainless steel or aluminum frames are available upon request.

Permatron Rigid Frame Air Intake Filters

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